High Speed Current Collection Project

The High Speed Current Collection Project trials, from which the now widely-used BR/Brecknell, Willis High Speed pantograph was developed, were conducted at the test track between 1973 and 1982. The principle of the trials was to validate, by experiment, the predictions of a computer program, which modelled the overhead and pantograph as a complete system of masses, springs, struts and ties etc.

OHLE

The overhead line at Old Dalby was originally constructed in 1973 with five tension lengths, two of which were devoted to 'scaled' equipment, having half the normal mast spacing and twice the usual contact wire mass. The contact and catenary wires consisted, in fact, of wire rope approx. 20mm diameter. The dynamics were such that running over this equipment represented normal running at twice the train's speed over conventional equipment.

The remainder of the system replicated the equipment in use on BR at the time i.e. Mk3B with a complete neutral section installed at Widmerpool. This was used for high speed, close-up filming of various types of pantographs at  speed, in order to determine the pantograph's behaviour whilst traversing the NS, which was effectively a 'hard spot' on the system. Various designs of NS were also trialled in this way.

During this period the 'scaled' part of the dummy OverHead Line Equipment (OHLE) was re-built several times to represent different types of equipment, i.e. trolley wire (a single contact wire only), stitched equipment (as used extensively on the high speed lines in France) and Mk4 equipment (with higher tension in the cables).

To accomplish this a Drewry Car self-propelled overhead line maintenance vehicle was acquired from the Eastern Region. It had been one of a small class of vehicles used extensively on the former Manchester, Sheffield, Wath DC lines and was restored and modified at the RTC for use at Old Dalby. Two were acquired and the other was cannibalised for parts.

Pantographs

Static and dynamic tests were carried out over a number of years at the test track, during which time various experimental pantographs were constructed, modified and discarded. 

As with all projects there was a great deal of preliminary work carried out before the final developments. This project commenced by utilising the existing pantographs which were in use on BR at the time. Examples of both the Faiveley AMBR and the AEI Cross Arm pantographs were acquired and subsequently modified with an additional top frame etc. but found eventually to be unsuitable.

However with the assistance of Brecknell, Willis and Company the final pantograph, which was developed as a result, proved to be a world-beater and can be seen in places as diverse as the USA, Taipei and Bletchley Depot. A potted history of its development and its ups and downs is included on the Brecknell Willis pantograph page on my train testing web site.

A variation is now fitted to the Pendolino.

Here are some pictures of the various works undertaken on this Project - click on the picture for a bigger image.

Static Tests

A46 road bridge

Lab Coach 1 RDB975000 (right) stands near the overbridge on the A46 in the company of High Speed Freight Vehicle 1 (HSFV1) RDB511023 and High Speed Freight Vehicle 4 (HSFV4 - a Ferry Van) RDB 787319, parked some distance away, during static vibration tests on the overhead line in the mid 1970's.

Author's collection

Lab One with HSFV4

A closer view of the test. Various instruments were fitted to the overhead line during this type of test to monitor the movements. A hydraulic ram was connected to the OHLE for the tests and a series of vibration tests were undertaken. The tripod of scaffold poles is there to anchor the catenary and contact wire for the trial.

Note that the coach has its original BR1 bogies - later it was fitted with APT-E bogies for high speed running.

Author's collection

HSFV4

Another view shows the hydraulic ram mounted on the roof of the ferry van.

Colin Marsden

Static tests A close-up of the ram on the roof of the ferry van - note the cables to the instruments on the overhead and the HSFV1 wagon being used as a stabiliser

Author's collection

Night shot

Due to the effects of sunlight spoiling the tests, as it caused the wire to expand, further work was conducted at night when the temperature was more stable. A dramatic shot of HSFV4 shows the hydraulic ram on the track and the instrument cables hanging from the OHLE. This was taken in the vicinity of 114 MP at the top of the Widmerpool straight. Lab 1 can be seen in the background.

Author's collection

Dynamic Tests

GEC cross arm pan

Here is a classic picture taken from the roof of the ex-LMS pantograph test vehicle (Lab 26) as the train rounds Folly Hall curve and heads down the Widmerpool straight in 1973 not long after the equipment had been installed. 

The AEI Cross Arm pantograph has been heavily modified with an extra top arm and carries various items of instrumentation. The second vehicle also carries another AEI Cross Arm pan.

Author's collection

Faiveley modified

Here's the precursor of the work which was to result in a world-beating pantograph. A Stone-Faiveley AMBR (bicycle frame) pantograph is pictured on the test car similarly modified with an extra top frame and one piece carbons. It was also fitted with twin air cylinder suspension in place of the usual springs.

Author's collection

Pan testing 1973

The test train headed by Class 47 No:1535 seen from the trackside probably taken from the A46 before the trees grew and obscured the view

Author's collection

BR-BW pan early version

The early version of the BR/Brecknell, Willis Highspeed pantograph pictured on the roof of Lab One.

Author's collection

Class 37 at 114MP A six coach pantograph test train headed by Class 37 No: 37067 heads north down the gradient past 114MP. These tests in 1982 were carried out to establish the performance of two pantographs running at various different spacings.
Passing the hut Moments later the train is past and heading away towards Widmerpool one and a quarter miles away. The P-Way hut on the left was often used as a base, it had a nice coal stove inside which was sometimes used during winter testing. The hut still stands today.
Class 37 passing the hut As part of the tests another variation of train formation sees the two lab coaches marshalled together with the Class 37 on another trip down the straight.
Tea break The test train stands at 114 MP whilst the on-board computers are set up and the crew have a brew. Neither pantograph is raised on the test coaches Lab 1 and Lab 6 'Prometheus' RDB975422

Laying the boards

This rather unflattering shot shows another test train formed of a class 47, HSFV4 ferry van and Lab One, stopped on the straight whilst a reflective board is fixed in the four foot. This was to enable accurate positioning of the train to be recorded via a reflected light beam from the coach. Note the coach is now fitted with APT-E bogies
What's going on? Quite what was happening on this occasion is forgotten now but this is the hut at MP114 where instrumentation was occasionally housed during pantograph testing. 
OHLE in 1973 The view from the A46 road bridge looking south not long after the equipment had been installed. Note the instrumentation on the nearest mast.

Author's collection

A46 OHLE The view in the opposite direction towards the former Widmerpool station. The Schooner Inn (later the Pullman Inn) can be seen on the right through the bridge.

Author's collection

Plastic structure

A 1981 view looking south towards Folly Hall curve on the Widmerpool straight showing the 'scaled' catenary.

Note the red GRP temporary portal structure in the background, which was being assessed at the time for use as an emergency repair

Re-building and Maintenance

Over the three years of the HSCC test programme the overhead equipment was re-built several times to represent different types. Representative bridge and level crossing wire gradients were also included in the 'scaled' equipment.

Cold winter's day The Drewry Car OHLE Inspection vehicle RDB998901 is seen in action with engineers re-building a structure on the Widmerpool straight. This was the middle of February and the staff are well wrapped up against the cold. The hydraulic tower is shown raised and the platform extended providing access to the upper parts of the masts and the catenary fittings. On the left can seen the Ferry Van HSFV4.
It's freezin up here Another view showing the Drewry Car with HSFV4 in tow. It could manage a light load such as this. I well remember that the heaters in the Drewry Car caused running water inside on the single glazed windows on cold winter's days.
Nice in the sunshine On another visit to the test track - this time in the summer. This view shows the Drewry Car in the vicinity of 114 MP with the working platform extended to the cess side. The hydraulic tower is retracted.
Now when I nod my head... A close up of the work - here some unidentified piece is being sawn by the author whilst a colleague assists - on a nice sunny summer's day.

Another sunny day

Another view on the same day opposite MP114 as a bridge piece is adjusted

Although two Drewry Cars were acquired by R & D and numbered RDB998900 and RDB998901 only one was modified for its new role. It was utilised for a number of years, and was even painted in the new colours of red & beige. However together with its mate it was eventually sold off as no longer being required. Today it has been restored to its pre-Research Division glory.

Spare Drewry car

If you look carefully in the background, you can make out the second Drewry Car which was cannibalised for spares

Drewry restored

Here it is back in one of its original BR liveries as restored by the EM2 Society. For more information click here

David Annable

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